Fault Codes:Hitachi ZX200-5G-HCMC 13303-2
What is Hitachi ZX200-5G-HCMC Fault Code 13303-2?
Fault Code 13303-2 indicates a malfunction in the Engine Control Module (ECM) communication circuit, specifically a voltage abnormality or intermittent signal loss in the CAN (Controller Area Network) data line. This diagnostic trouble code (DTC) signals that the ECM is detecting irregular voltage levels or disrupted communication between critical control systems on your Hitachi ZX200-5G-HCMC excavator.
This code affects the CAN bus network, which serves as the central nervous system connecting the engine controller, monitor panel, hydraulic control unit, and various sensors. When communication breaks down, the excavator cannot properly coordinate engine performance with hydraulic demands, leading to reduced operational efficiency. For used machines, this code often emerges due to aging wiring harnesses, corroded connectors, or physical damage from vibration and environmental exposure over thousands of operating hours.
Common Symptoms
- Warning lamp illumination on the operator display panel with possible "Check Engine" or communication error messages
- Intermittent loss of monitor functions, including inaccurate fuel gauge readings, hour meter failures, or blank display sections
- Reduced engine power or derate mode activation, limiting machine performance to protect systems during communication failures
- Erratic hydraulic response or delayed implement movements due to disrupted coordination between engine and hydraulic controllers
- Multiple simultaneous fault codes appearing alongside 13303-2, indicating widespread communication breakdown
Potential Causes
The most common technical causes for Code 13303-2 on used ZX200-5G excavators include:
- Damaged or corroded CAN bus wiring harness, particularly at known rub points near the engine mounting brackets and along the boom base where vibration causes insulation wear
- Faulty ECM connectors with bent pins, moisture intrusion, or corrosion on terminals—especially the main 38-pin ECM connector
- Failed terminating resistor in the CAN network (120-ohm resistor failure disrupts entire communication line)
- Voltage supply issues to the ECM caused by aging battery cables, poor ground connections at the chassis, or failing alternator output
- ECM internal failure, though less common, can occur in high-hour machines exposed to extreme temperatures or moisture
How to Troubleshoot and Fix Code 13303-2
Step 1: Visual Inspection of Wiring Harnesses Begin by thoroughly inspecting all wiring harnesses connected to the ECM, particularly the CAN-H and CAN-L data lines (typically twisted-pair wiring). Look for physical damage, abraded insulation at known friction points near the turntable bearing, and check all connectors for corrosion or pushed-out pins. On used excavators, pay special attention to harness routing where cables contact metal edges.
Step 2: Connector and Ground Testing Disconnect the main ECM connector and inspect for moisture, corrosion, or damaged terminals. Using a digital multimeter, verify proper ground continuity (less than 1 ohm resistance) between the ECM ground pin and chassis. Check battery voltage supply to the ECM—should read 24V ±2V with key on. Clean all connector contacts with electrical contact cleaner and apply dielectric grease before reconnection.
Step 3: CAN Bus Resistance Check With the ignition off and ECM disconnected, measure resistance across the CAN-H and CAN-L terminals at the ECM connector. You should read approximately 60 ohms, indicating both 120-ohm terminating resistors are present and functional in the network. A reading significantly different suggests terminating resistor failure or wiring short/open circuit.
Step 4: Advanced Diagnostics with Service Software Connect Hitachi Dr.EX diagnostic software or equivalent professional scan tool to monitor live CAN bus communication. Check for voltage fluctuations on the data lines (should maintain stable 2.5V differential). Clear the code and perform a dynamic test by operating the machine through full range of motion while monitoring for communication dropouts. For used machines with high hours, replacing the entire engine harness may be more cost-effective than chasing intermittent connection issues.
Disclaimer: This guide provides general troubleshooting information for Code 13303-2. Always consult the official Hitachi service manual for your specific serial number range and consider professional diagnostic assistance for complex electrical issues. Improper electrical repairs can cause additional system damage or safety hazards.
Solution:
Cool the monitor and other devices until the internal temperature of the monitor drops below 85 ° C. Replace the monitor.
Fault Description:
The thermistor temperature (the internal temperature of the monitor) is abnormal
Fault Cause:
Thermistor temperature: 85 ° C or above
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