Fault Codes:Komatsu PC800SE-7 E970

Komatsu PC800SE-7 Fault Code E970: Complete Diagnostic Guide

What is Komatsu PC800SE-7 Fault Code E970?

Fault Code E970 indicates a communication error between the Engine Control Module (ECM) and the Hydraulic Control Module (HCM) on the Komatsu PC800SE-7 excavator. This code specifically signals that the CAN bus communication network has experienced an interruption, timeout, or data transmission failure between these two critical control systems.

This fault is particularly serious for the PC800SE-7 because the ECM and HCM must constantly exchange data to coordinate engine power output with hydraulic demand. When communication fails, the machine cannot properly match engine speed to hydraulic load requirements, resulting in reduced performance and potential safety concerns. The PC800SE-7's advanced load-sensing hydraulic system relies heavily on this real-time data exchange to optimize fuel efficiency and operational smoothness.

Common Symptoms

When Code E970 is active, operators typically experience:

  • Warning light illumination on the monitor panel with reduced machine responsiveness
  • Derated engine power or limited hydraulic functions, particularly during combined operations
  • Erratic hydraulic response where boom, arm, or swing functions become sluggish or uncoordinated
  • Intermittent loss of auxiliary hydraulic functions or attachment control
  • Engine may run in limp mode with RPM restrictions to protect components

Potential Causes

The most common technical causes for E970 on used PC800SE-7 excavators include:

  • CAN bus wiring harness damage from rubbing against the engine block or hydraulic pump mounting brackets (known wear point on this model)
  • Corroded or loose connector pins at the ECM or HCM connection points, especially in machines exposed to moisture
  • Failed termination resistors on the CAN bus network (120-ohm resistors at network endpoints)
  • ECM or HCM internal failure due to voltage spikes or age-related component degradation
  • Damaged shielded cable in the main harness between cab and engine compartment
  • Poor ground connections at either control module mounting location

How to Troubleshoot and Fix Code E970

Step 1: Visual Inspection Begin by thoroughly inspecting the wiring harness routing between the ECM (located behind the operator's seat) and the HCM (mounted near the hydraulic pump). On used excavators, check for harness abrasion where cables pass through bulkheads or near moving components. Examine all connector pins for corrosion, bent terminals, or moisture intrusion.

Step 2: CAN Bus Electrical Testing Using a digital multimeter, measure the CAN-High and CAN-Low resistance between the two communication wires at the ECM connector (typically pins 23 and 24). You should read approximately 60 ohms with both modules connected, indicating proper termination resistors. Check for short circuits to ground on each CAN wire individually—readings should show infinite resistance.

Step 3: Diagnostic Software Analysis Connect Komatsu KOMTRAX diagnostic software or an aftermarket tool compatible with Komatsu protocols. Monitor live CAN bus traffic to identify whether the ECM or HCM is failing to transmit. Check for additional stored codes that might indicate which module has failed. Verify voltage supply to both modules (should be 24V nominal).

Step 4: Component Replacement Priority For used machinery, replace the wiring harness first if any physical damage is evident—this is the most common failure point. If wiring tests normal, swap the termination resistors (inexpensive components). Only replace the ECM or HCM after confirming all wiring and power supply issues are resolved, as these are costly components.


Disclaimer: This guide provides general diagnostic information. Always consult the official Komatsu service manual for your specific machine serial number and consider professional diagnostic services for complex electrical issues.

Fault Description:

The current in the fuel pump PCV1 is too large

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